Customers
Pharmaceuticals Manufacturer
The Challenges
- Low yield
- High operational costs
- Slow ability to detect outliers in production
The Solution
- Anomaly detection to understand which anomalies affected the success of the batch
- Yield level prediction for the ongoing batch runs
The Benefits
- Optimization of the bioreactor process to maximize yield
- Resource savings in process monitoring and detection of more complex anomalies
Electric Car Battery Cell Producer
The Challenges
- Unstable production quality with high scrap rates
- Time-consuming, trial and error -based approach to improve efficiency
The Solution
- Integration of OT-environment into a data lake
- Predictive quality analytics to understand which data patterns affect the battery cell quality
The Benefits
- Scrap rate reduction by 15-19%
- Reduced ramp-up times 10-15%
Plywood Manufacturer
The Challenges
- No visibility to material availability in intermediate storages
- High unplanned downtime
The Solution
- 3D Digital Factory to provide end-to-end visibility to all production stages, intermediate storages and logistics between two factories
-
Real-time, continuous productivity performance KPI calculations from sources like ERP and MES
The Benefits
- E2E insights brought into one view – no need to look at multiple programs and displays
- Ability to react fast to problems with real-time visibility to intermediate storages
- Better decision-making based on real-time data
- Increased machine uptime
Electric Car Manufacturer
The Challenges
- Lack of material flow visibility
- Slowness in reacting to increasing customer requests
The Solution
- 3D Digital Factory providing real-time visibility to all production stages (material availability, bottlenecks, machine condition etc)
The Benefits
- Ability to detect, solve and prevent issues faster
- Better insight to material demand
- Ability to make shop-floor adjustments on the fly
- Overall increased operations efficiency
Technology System Provider for Automotive Industry
The Challenges
- Production monitoring based on historic, manually collected data reports (people, machines, systems)
- No real-time visibility to machine availability/maintenance status
The Solution
- 3D visualization of real-time maintenance status and history for machines and open tickets
- Connectivity to multiple data sources and systems
The Benefits
- Reduced manual efforts
- Improved machine uptime
- Improved quality
Electronics Manufacturer
The Challenges
- Unstable production quality when new batches started
- High waste of components
- Low OEE
The Solution
- 3D visualization of SMT lines
- Real-time performance dashboards monitoring KPIs
- Real-time alerts to users when errors detected
- Anomaly detection
The Benefits
- Net Run Time increased by 13% during 6 months
- OEE improved 13,5% during 6 months
- Fist Pass Yield improved by 4% during 6 months
Global Fast Consumer Goods Company
The Challenges
- Production loss due to lack of cross-departmental
visibility into real-time material availability
The Solution
- Real-time, role-based views for monitoring key KPIs and material availability across departments
- Dashboards for management, departments, line managers/operators, inbound/outbound
The Benefits
- End-to-end supply chain synchronization
- Inventory decreased 35%
- Increased machine uptime
